Product Overview

PC3500-34/520 Special-shaped Radiator

TengQi Technology PC3500-34/520 is a detachable special-shaped panel radiator for large-capacity wind farm step-up transformers and 220 kV oil-immersed power transformers. Its three-square-flange structure and galvanized-plus-painted coating support installation, maintenance, and outdoor corrosion protection in space-constrained wind power projects.

Brand
TengQi Technology
Structure and Surface Treatment
Three square flanges with galvanized-plus-painted composite coating
Application
Large-capacity wind power step-up transformers and 220 kV oil-immersed power transformers
Product Name
PC3500-34/520 Detachable Special-Shaped Panel Radiator
Product Type
Detachable panel radiator Special-shaped transformer radiator
Application Scenarios
Wind power step-up transformers 220 kV oil-immersed power transformers Wind turbine nacelles Transformer compartments
Core Features
Three-square-flange structure Split lifting and on-site installation Galvanized-plus-painted coating Continuous welded construction
Outdoor Environment Needs
Salt mist exposure High-humidity environments Dusty outdoor sites Large temperature differences

Product Highlights

Detachable Three-Flange Structure
Composite Corrosion Protection
Continuous Welded Construction
Large-Capacity Cooling Configuration
Support for Remote Wind Farm Maintenance

Product Parameters

Center Distance
3500mm
Number of Plates
34
Plate Width
520mm
Square Flange
3 pcs
Weight
1469kg
Self-cooling Heat Dissipation Area
61.81㎡
Oil Weight
319.45kg
Coating
Galvanized + Paint
Total Membrane Thickness
125μm

Product Details

Product Details

PC3500-34/520 Special-Shaped Radiator

Removable Transformer Radiator for Wind Power and Large Oil-Immersed Transformers

The PC3500-34/520 special-shaped radiator is a removable panel radiator developed by TengQi Technology (TQT) for high-capacity wind turbine step-up transformers and 220 kV-class oil-immersed power transformers. Featuring a 3500 mm center distance, 34 radiator panels and a 520 mm panel width, it provides a large heat-dissipation structure. Three square flanges enable sectional installation and removal, supporting lifting in restricted spaces, on-site assembly, outdoor corrosion protection and future maintenance.

3500 mm Center Distance
61.81 m² Natural Cooling Surface Area
3 Square Connection Flanges
125 μm Total Composite Coating Thickness
DESIGN CONTEXT

Structural Design for Wind Power Transformer Installation and Outdoor Operation

Transformer cooling components at wind farms must meet thermal load requirements while accommodating nacelle or transformer enclosure space, transport and lifting conditions, environmental corrosion factors and maintenance access in remote locations. The PC3500-34/520 removable panel radiator incorporates these engineering constraints into its structural and surface-protection design to support transformer manufacturers and project owners in configuring cooling systems.

Installation of Large Components in Restricted Spaces

In wind turbine nacelles, transformer enclosures and other space-constrained locations, one-piece large radiator components can increase access, lifting and connection complexity. The removable design supports sectional transport and on-site assembly.

Corrosion Protection for Long-Term Outdoor Exposure

Coastal salt spray, inland dust, high humidity, ultraviolet radiation and major day-to-night temperature variations continuously affect radiator surfaces. A suitable surface-protection system should be selected according to the project corrosion category.

Cooling Configuration for High-Capacity Transformers

For large oil-immersed transformers, radiator surface area, quantity and connection arrangement must be determined based on losses, oil temperature limits, ambient temperature, load conditions and cooling method.

Maintenance and Replacement at Remote Wind Farms

Remote sites often impose higher requirements on maintenance planning, spare-parts logistics and field operations. The independently removable structure helps define maintenance plans based on actual site conditions and reduces the complexity of handling large assemblies.

CORE CAPABILITIES

Four Core Product Capabilities

The product addresses the engineering requirements of wind power step-up transformers and large oil-immersed power transformers through its removable configuration, corrosion protection, welded construction and heat-dissipation specifications.

Three-Flange Removable Structure

The radiator is equipped with three square flanges for independent installation and removal according to site requirements, providing a structural basis for sectional lifting, access through confined areas, field connection and future maintenance.

  • Suitable for space-constrained nacelles or transformer enclosures
  • Specific interfaces and removal procedures are confirmed by project technical documents

Galvanized and Painted Composite Corrosion Protection

The product combines galvanized base material with an external paint coating to create a two-layer corrosion-protection system. The total coating thickness is 125 μm, and product documentation indicates compliance with C3 corrosion protection requirements for enhanced outdoor durability.

  • Designed for salt spray, high humidity, dust and temperature-variation environments
  • Final suitability must be evaluated against the project environmental category and acceptance requirements

Continuous Welded Construction

The continuous welded structure helps reduce potential oil-leakage weak points and supports sealing performance in oil-immersed transformer cooling systems while meeting the rigidity requirements of large radiators.

  • Focus on oil-circuit connections and sealing reliability
  • Mechanical strength is subject to project technical requirements and inspection results

Large Center Distance and Heat-Dissipation Area

A 3500 mm center distance combined with 34 panels and a 520 mm panel width provides 61.81 m² of natural cooling surface area, offering an available specification for cooling-system design of high-capacity oil-immersed transformers.

  • Suitable for selection in large transformer cooling systems
  • Actual radiator quantity must be calculated based on thermal parameters
APPLICATIONS

Typical Applications

The PC3500-34/520 is primarily intended for oil-immersed transformer projects requiring a large cooling configuration, removable construction and outdoor corrosion protection. Actual applicability must be confirmed against project technical parameters.

Onshore Wind Farm Step-Up Transformers Suitable for cooling-system configurations for oil-immersed step-up transformers in wind farms exposed to high temperatures, dust and large day-to-night temperature variations, such as inland regions of the United States.
Coastal Wind Power Projects Provides a composite corrosion-protection option for transformer cooling components operating in salt spray, high humidity and long-term outdoor conditions.
Restricted-Space Installation For wind turbine nacelles, transformer enclosures and other confined spaces requiring sectional lifting, on-site assembly or independently removable maintenance components.
220 kV-Class Oil-Immersed Main Transformers Can be considered for cooling systems of high-capacity 220 kV-class oil-immersed power transformers. The final configuration is determined by thermal calculations and interface conditions.
Remote Wind Farm O&M The removable structure facilitates planning for component transport, installation and maintenance based on site roads, lifting equipment and available maintenance resources.
Wind Farm Step-Up System Selection May be considered in cooling-system selection discussions for 34.5 kV to 230 kV wind farm step-up transformer projects. Final voltage-class suitability is subject to project confirmation.

PC3500-34/520 Technical Drawings

PC3500-34/520 Special-Shaped Transformer Radiator Technical Drawing 1
PC3500-34/520 Special-Shaped Transformer Radiator Technical Drawing 2

PC3500-34/520 Quality Inspection Report

PC3500-34/520 Special-Shaped Transformer Radiator Quality Inspection Report
PROJECT COLLABORATION

Project Support from Technical Input to Manufacturing Delivery

As a professional manufacturer of transformer cooling systems, TengQi Technology provides technical communication, product selection, structural confirmation, manufacturing, quality verification and delivery coordination for PC3500-34/520 projects. The scope of services and verification requirements are subject to the project technical agreement and purchase order terms.

01 Technical Requirement Review

Confirm transformer rating, losses, cooling method, oil temperature requirements and operating environment.

02 Interface and Space Verification

Verify flange interfaces, installation orientation, spatial boundaries and field installation or removal conditions.

03 Structure and Corrosion Protection Confirmation

Confirm the configuration based on environmental corrosion category, coating requirements and lifting method.

04 Manufacturing and Quality Verification

Organize manufacturing according to approved documents and perform quality verification as agreed for the project.

05 Packaging and Delivery Coordination

Confirm packaging and delivery arrangements based on product dimensions, project location and transportation conditions.

SELECTION REQUIREMENTS

Target Customers and Selection Inputs

This product is designed for B2B customers with clearly defined transformer cooling requirements and project technical boundaries. Complete input data helps determine whether the available specification is suitable and confirms radiator quantity, connection method, surface treatment and installation arrangements.

Primary Customer Groups

  • Wind power step-up transformer manufacturers
  • Oil-immersed power transformer and 220 kV-class main transformer manufacturers
  • Wind farm operators and power project EPC contractors
  • Power equipment buyers and project integrators

Recommended Technical Information

  • Transformer rating, losses, load conditions and cooling method
  • Interface dimensions, installation space and radiator arrangement requirements
  • Design ambient temperature, corrosion category and coating acceptance requirements
  • Transport route, lifting conditions, field installation and maintenance constraints
PRODUCT VALUE

An Engineered Balance of Cooling, Installation, Protection and Maintenance

With its three-flange removable structure, galvanized-and-painted composite corrosion protection, continuous welded construction and large center-distance cooling design, the PC3500-34/520 special-shaped radiator provides an engineering-focused cooling component option for wind power step-up transformers and large oil-immersed power transformers. Its value extends beyond cooling surface area to integrated consideration of sectional transport, restricted-space installation, outdoor protection and future maintenance.

Sectional Lifting and On-Site Installation Protection for Challenging Outdoor Environments High-Capacity Cooling System Integration Project-Based Selection and Manufacturing Support

Drawing on transformer cooling technology development, panel radiator manufacturing and project coordination experience, TengQi Technology provides product support aligned with specific transformer parameters and site conditions. Final technical configuration, verification items and delivery scope are subject to mutually approved documentation.

Jiangsu Tengqi Electric Power Technology Co., Ltd.

Company Profile

6,500 Tons
Monthly Production Capacity
10+
Production Lines
20+
Years of Industry Experience
56,000 m²
Manufacturing Area

Manufacturing & Delivery Capabilities

Engineering Customization
Radiator selection and custom non-standard designs based on transformer specifications, installation dimensions, and operating conditions.
Smart Manufacturing System
Core manufacturing processes include laser cutting, automated welding, surface treatment, and automated coating.
End-to-End Quality Control
Multi-stage inspection covering leak testing, dimensions, welding, and coatings, with third-party inspection support available.
Global Project Delivery
Technical and delivery support for global OEMs, EPC contractors, power grids, and renewable energy projects.
ENGINEERING & MANUFACTURING

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